RALLYNOTES TEAM CHARGES BACK INTO THE USRC AT PRESCOTT!

The beautiful southwest flowing landscapes, scenery, and sunsets are the backdrop for the team’s most anticipated rally of the year; The Prescott Rally in Prescott, AZ. The roads are wide and fast with a lot more speed than California rallies. An expanded spectator stage has been built at the Yavapai County Fairgrounds and will give fans a close look at the action.

The rally will be held on October 6th & 7th and the team is pumped up and ready to go! “I can’t wait to get out on the roads here. They have combined two of the popular stages to make a twenty mile test called ‘Perkins View.’ It equates to driving flat out for about a half hour. I’ll be saving my adrenaline for that one,” remarked Driver Kristopher Marciniak.

The Dodge Rally Neon is in great shape and ready for the win. A fresh set of Bilstein performance shock absorbers have returned from testing and will compliment a new set of Hankook Rally Tires over the one hundred plus stage miles. The team will be in excellent hands as eight crew members have signed up for the event. Some new faces as well as returning crew from an Arizona based car club (AZ2GNT.net) last year.

Among the fans watching the rally will be Kris and Christine’s parents. They have flown out to see the team in action for the first time. “I’m really excited that our parents are coming from the east coast – I’ve been telling everyone! Neither set has even been to a rally, and I really want them to see what we have been so excited about for the last couple years,” said Co-Driver Christine Wittish.

Engine checkup.

Over the weekend I connected my OBD2 laptop up to the Neon. All the sensors are operating normally, the car is not retarding timing or doing anything out of the ordinary. Next, I did a compression test while replacing the spark plugs. With the Neon, you pull the auto shut-down fuse or the coil pack and the fuel injectors. This stops fuel and spark from going into the cylinders. Then, one by one, you remove the spark plug and screw in the pressure gauge into each spark plug hole, crank the motor over for a few seconds (until the pressure peaks) then record the result. Wait a minute and see if the pressure drops (this would indicate a leaky valve or piston ring). This test will tell you very quickly if you have a serious engine problem. I was very pleased with the results: 1 = 200psi, 2 = 200psi, 3 = 198psi, 4 = 205psi. This means I still have a strong motor after five rallies and a season of rallycross events. Should these numbers differ more than 10% you have issues to resolve.

Other Stuff:
This weekend is the San Diego Rallycross! Here are all the details.
For Sale: 3 Hankook – Hard compound – 175/60-14″ used rally tires. They are in ‘fair’ condition. (tread blocks are chewed up, about 1/3 the tread left, sidwalls are fine, tire has been grooved) Great for your rallycross beater! Take all three for $50. I can bring these to the rallycross – for other arrangements contact me.

The final batch of Gorman videos.

Side by side comparison of SS1 Gorman Ridge 2005-06I had the idea for doing this ever since the control workers handed Christine our timecard on special stage one and she announced that we beat our time from last year by over a minute. It’s setup like GT4 ‘one lap magic’, where the slow car starts and is allowed to get ahead before the fast car takes off. Not only am I faster with the car, but Christine is fast and accurate with the note calling. We are working on calling 1.5 – 2 turns ahead now and it’s clear as Christine catches up with her 2005 pace well before I get there with the car. It’s pretty cool to see what progress we’ve made in only a year.

The second video is a coast down one of the mountain roads after our DNF on SS7. As there is no audio, I threw in a little tune to coast down the hill to. It’s not really THAT exciting, just fun to see what I can do with little brakes and no power. It took Chris Wilson in the pirate sweep a while to catch me. At one point after not seeing me they hesitated and thought I went off – as “He can’t possibly be going THAT fast without power?!” :eek: Check it out if you’re bored. :)


Video by Daniel Lench
The third video is some outside spectator stuff that Dan Lench (neighbor and friend) took. It’s the finish of SS1 and the start of SS2. It’s small too, just a scant 3.6MB. :D

“The Final Batch”
SS1 2005-2006 Comparison – 48.6MB WMV
The DNF Runaway – 41.7MB WMV
Outside spectator footage – 3.6MB WMV

Circuit Separation

Two fuses separate off.

White is for the front O2 and blue is for the rear sensor. The original dark green and orange is now 3 circuits. Cleaning off, soldering, re-wiring, and re-wrapping took me about 10 hours. :eek:

One light goes out, they all go out!

Green wire with orange stripe.

The four fuel injectors, the two O2 sensors, the auto shutdown relay, the alternator, the coil pack, the intake air temp / manifold pressure sensor, and an electrical noise suppressor all sitting on the same circuit as the fuel pump, the fuel level sender and the ECU. (or PCM, a.k.a. the computer! :eek: ) Any thing on this list shorts out and we roll to a stop.

The dark green wire (with orange stripe) splits off to all of these things one after the other without increasing the gauge. So you have an 18 gauge wire split off into eight additional 18 gauge wires split off into 2 long 18 gauge wires, etc. It’s like plugging everything in your house into 3 power strips hung off an extension cord. If you’re not racing your Neon you may never notice how fragile this setup is.

For those of you planning to keep with the Neon you may want to spend a weekend with the engine wiring harness out of the car. Get a big wooden board, pin everything down and start running separate wires to everything ‘plugged in’ to the green and orange power strip. :| I think I’m going to go so far as to separate the O2 sensors off with in-line fuses. Last time I tried to fix this problem by building an in-car override for the circuit when it popped. I see now that all I was doing is plugging the Christmas Tree into a different outlet to fix the shorted out bulbs. :(

Update: I added 4 more things that the sneaky green and orange go to… :eek:

Video from the Gorman Ridge Rally

SS2 Video from Gorman Ridge Rally 2006This year I let Google Video take a little more of the bandwidth hit, but I still have all the videos on-line available for download. They are all 640X480 and at least 1MBps, so if you liked what you saw on Google, you can download the hi-res versions here. I will be adding more stages soon.

Gorman Ridge Rally 2006 – Highlights – 43.6MB WMV
Low-res Preview
Big jumps, close calls, and the DNF on SS7.

Gorman Ridge Rally 2006 – SS2 Powerline South – 66.2MB WMV
Low-res Preview
Tight, twisty, rough stage that gets faster and faster. Finish is two large jumps and a surprise at the bottom. :)

Gorman Ridge Rally 2006 – SS5 Powerline North – 66.3MB WMV
Low-Res Preview
Opposite of SS2 with two huge jumps taken flat out and the stage gets rougher and tighter. Listen to Christine struggle for breath as the calls get fast over the bumpy terrain.

You’ll notice that the video keeps rolling un-interrupted for the DNF, push, and tow out. Even with electrical problems the camera and video are unaffected. This is a specially designed system that RumbleSoft put together for use with a Sony DCR recorder and long life NiMH battery. Click here for more information on the RumbleSoft Racing video system.

ELECTRICAL PROBLEMS ZAP RALLYNOTES TEAM AT GORMAN.

ZeTen miles into stage seven, with three stages to go, the team was holding onto a second place in class when the Dodge Rally Neon’s computer failed. At that point an overwhelming five out of the six P-Stock competitors had dropped out of the Gorman Ridge Rally. The problem was related to an oxygen sensor that ground out, stalling the car on the transit between stages two and three.

“Of course we’re bummed, but it had to happen sometime. I’m happy we were able to at least finish all of the morning stages. It’s disappointing that our problem was most likely due to something we could have easily replaced on stage – unlike the whole transmission locking for example – but I’m also thankful the failure was not caused by something more major. I’m looking forward to getting out to our next event,” reported co-driver Christine Wittish.

“It’s our first DNF (did not finish), but we still had an awesome time! The car ate up all the bumps and jumps. The new damping in the rear Bilstein struts kept the back end from popping up and we landed flat every time,” said driver Kristopher Marciniak. “I didn’t give up when the car stalled during the transit to stage three. I pulled out the rear O2 sensor plug and got the car going again. I tried everything when she died on stage seven, but I knew when we heard the fuel pump and cooling fans running even with the keys out of the ignition that we were done.”

The Rallynotes.com Team finished all of the stages in the Hungry Valley ORV Park. These same stages were included in this year’s X Games competition. The crew of four: Harry Bushling, Jake Walters, Colten Becker, and Kevin Patterson did an awesome job of checking and repairing the car while in service.

Looking forward to their next event, the team re-joins the competition of the USRC in October at the Prescott Rally in Arizona.

A musical story – Our Gorman Rally.

Summary: Brake fade on SS1, Rear O2 grounded on transit to SS3, got car going for SS4, flew on SS5 & 6. Started SS7 (Libre Mountain), 10 miles in – sensor circut fries the ECU, DNF on SS7. :|

We had an AWESOME time! :D
Look for the whole story later today.

Heading up to Gorman Ridge! – YARR!

Pirates!!!The rear Bilstein struts are back together and on the car. Fresh seals and grease for all four dampers. The skidplate fought me a little bit – as when I took it off the subrame was less then straight. :eek: Now that everything is back to spec the ‘out of spec’ holes in the plate don’t line up. :p We’ll need to do the front brakes when we get up there. (I’m starting a tradition. That’s when we installed the Porterfield pads last year. Yes, they’re THAT good. Four rallies!)

Ze’Neon is on the dolly and we’re ‘shoving off’ around 2:00.
There be priates on the loose up in Gorman town.* ;)

* Trash talk on Special Stage went all ‘talk like a pirate’ and I got a little too excited. You’ll see what I mean when the pictures come in. If ye’ bored – here’s how it got started.